fuse box SUZUKI GRAND VITARA 2003 2.G Service Owner's Manual

Page 722 of 801

YH4
GRAND
VITARA
7. SDM
7-1. ªAIR BAGº warning lamp driver circuit 4. ªAIR BAGº warning lamp in combination meter
5. ªAIR BAGº fuse in ªAIR BAGº fuse box
6. Connection detection pin 1. From main fuse
2. Ignition switch
3. ªIG
.COIL METERº fuse in J/B: Air bag harness
10B-16 AIR BAG SYSTEM
TABLE A ± ªAIR BAGº WARNING LAMP COMES ªONº STEADY (Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
STEPACTIONYESNO
11) Ignition switch OFF.
2) Remove and inspect ªAIR BAGº fuse.
3) Is fuse good?Go to step 2.ªBI/Rº wire short to ground.
After repair, replace
ªAIR BAGº fuse.
21) Disconnect SDM.
2) Check proper connection to SDM at
terminal ªA16º.
3) If OK then check voltage between ªA16º
terminal of SDM connector and body
ground with ignition switch ON.
4) Is it 8 V or more?Go to step 3.ªBI/Rº wire (between
ªAIR BAGº fuse and SDM
connector) open ªBI/Bº wire
(between ignition switch and
ªAIR BAGº fuse) open or short
to ground.
31) Disconnect 16p connector from
combination meter, referring to Section
8C.
2) Check resistance between ªA5º terminal
of SDM connector and body ground.
3) Is resistance 1 k or more?Substitute a known-
good SDM and
recheck.ªBIº wire (between combina-
tion meter and SDM connec-
tor) short to ground.

Page 724 of 801

YH4
GRAND
VITARA
7. SDM
7-1. ªAIR BAGº warning lamp driver circuit 4. ªAIR BAGº warning lamp in combination meter
5. ªAIR BAGº fuse in ªAIR BAGº fuse box
6. Connection detection pin 1. From main fuse
2. Ignition switch
3. ªIG
.COIL METERº fuse in J/B: Air bag harness
10B-18 AIR BAG SYSTEM
TABLE B ± ªAIR BAGº WARNING LAMP DOES NOT COME ªONº (Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
STEPACTIONYESNO
11) Set parking brake.
2) Note combination meter as ignition switch
is turned ON.
3) Does the ªBRAKEº indicator (warning lamp)
come ON?Go to step 2.ªB/Wº wire, ªIG.COIL
METERº fuse or J/B
(between ignition
switch and combination
meter) open or short to
ground.
21) With ignition switch OFF, disconnect SDM.
2) Check electrical connection check
mechanism (connection detection pin).
3) Is it in good condition?Go to step 3.Repair electrical
connection check
mechanism.
31) Disconnect SDM.
2) Check proper connection to SDM at
terminal ªA5º.
3) If OK then check voltage from ªA5º terminal of
SDM connector to body ground with ignition
switch ON.
4) Is it 9 V or more?Substitute a known-good
SDM and recheck.Go to step 4 on the
next page.

Page 726 of 801

YH4
GRAND
VITARA
1. From main fuse
2. Ignition switch
3. ªIG
.COIL METERº fuse in J/B
4. ªAIR BAGº warning lamp in combination meter7. Connection detection pin
8. SDM
8-1. ªAIR BAGº warning lamp driver circuit -5. ªAIR BAGº fuse in ªAIR BAGº fuse box
-6. ªAIR BAGº monitor coupler
6-1. Diagnosis switch terminal : Air bag harness
6±1 6
10B-20 AIR BAG SYSTEM
TABLE C ± ªAIR BAGº WARNING LAMP FLASHES (Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
STEPACTIONYESNO
11) Check ªAIR BAGº monitor coupler.
2) Is it connected diagnosis switch terminal and
ground terminal in ªAIR BAGº monitor coupler
by service wire?Remove service wire.Go to step 2.
21) With ignition switch OFF, disconnect SDM.
2) Measure resistance between ªA8º terminal of
SDM connector and body ground.
3) Is resistance 1 k or more?Substitute a known-good
SDM and recheck.Repair short from ªVº
wire circuit to ground.

Page 728 of 801

YH4
GRAND
VITARA
1. From main fuse
2. Ignition switch
3. ªIG
.COIL METERº fuse in J/B
4. ªAIR BAGº warning lamp in combination lamp
5. ªAIR BAGº fuse in ªAIR BAGº fuse box6. DLC
7. To, ICM (if equipped)
8. Connection detection pin
9. SDM
9-1. ªAIR BAGº warning lamp driver circuit : Air bag harness
10B-22 AIR BAG SYSTEM
TABLE D ± SDM CANNOT COMMUNICATE THROUGH THE SERIAL DATA CIRCUIT
(Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
STEPACTIONYESNO
11) Make sure that scan tool (Tech 1) is free
from malfunction and correct cartridge for
air bag system is used.
2) Ignition switch OFF.
3) Check proper connection of scan tool
(Tech 1) to DLC.
4) Is connection in good condition?Go to step 2 on
next page.Properly connect scan
tool to DLC.

Page 736 of 801

YH4
GRAND
VITARA
1. From ignition switch
2. ªAIR BAGº fuse in ªAIR BAGº fuse box
3. SDM
4. Passenger air bag (inflator) module: Shorting bar
: Air bag harness
10B-30 AIR BAG SYSTEM
CODE 19 ± PASSENGER AIR BAG INITIATOR CIRCUIT SHORT TO POWER CIRCUIT
(Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The voltage measured at passenger air bag initiator circuit is above a specified value for specified time.

Page 744 of 801

YH4
GRAND
VITARA
: Shorting bar
: Air bag harness
1. From ignition switch
2. ªAIR BAGº fuse in ªAIR BAGº fuse box
3. SDM
4. Contact coil assembly
5. Driver air bag (inflator) module
10B-38 AIR BAG SYSTEM
CODE 25 ± DRIVER AIR BAG INITIATOR CIRCUIT SHORT TO POWER CIRCUIT (Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The voltage measured at driver air bag initiator circuit is above a specified value for specified time.
NOTE:
Before executing items in this table, be sure to perform ªAir Bag Diagnostic Check Flow Tableº.
STEP
ACTIONYESNO
11) With ignition switch OFF, disconnect contact
coil connector located near the base of the
steering column.
2) Check proper connection to contact coil at
terminals in ªCº connector.
3) If OK then connect Special Tool (B) to contact
coil connector disconnected at step 1).
4) With ignition switch ON, is DTC 25 current?Go to step 2.Go to step 3 on the
next page.
21) With ignition switch OFF, disconnect Special
Tool (B) and SDM.
2) Measure voltage from ªA7º terminal to body
ground.
3) With ignition switch ON, is voltage 1 V or less?Substitute a known-
good SDM and
recheck.Repair short from ªGº or
ªG/Rº wire circuit to
power circuit.

Page 746 of 801

YH4
GRAND
VITARA
: Air bag harness
1. From main fuse
2. Ignition switch
3. ªAIR BAGº fuse in ªAIR BAGº fuse box
4. SDM
10B-40 AIR BAG SYSTEM
CODE 31 ± POWER SOURCE VOLTAGE HIGH (Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The power source voltage to SDM is above specified value for specified time.

Page 748 of 801

YH4
GRAND
VITARA
1. From main fuse
2. Ignition switch
3. ªAIR BAGº fuse in ªAIR BAGº fuse box
4. SDM : Air bag harness
10B-42 AIR BAG SYSTEM
CODE 32 ± POWER SOURCE VOLTAGE LOW (Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The power source voltage is below an approx. 8 V for specified time.

Page 756 of 801

YH4
GRAND
VITARA
1. From ignition switch
2. ªAIR BAGº fuse in ªAIR BAGº fuse box
3. SDM
4. Passenger seat belt pretensioner
5. Driver seat belt pretensioner : Shorting bar
: Air bag harness
10B-50 AIR BAG SYSTEM
CODE 44 ± DRIVER PRETENSIONER INITIATOR CIRCUIT SHORT TO POWER CIRCUIT
CODE 48 ± PASSENGER PRETENSIONER INITIATOR CIRCUIT SHORT TO POWER CIRCUIT
(Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The voltage measured at driver or passenger seat belt pretensioner initiator circuit is above a specified value for
specified time.

Page 759 of 801

YH4
GRAND
VITARA
1. From main fuse
2. Ignition switch
3. ªIG
.COIL METERº fuse in J/B7. Connection detection pin
8. SDM
8-1. ªAIR BAGº warning lamp driver circuit 4. ªAIR BAGº warning lamp in combination meter
5. ªAIR BAGº fuse in ªAIR BAGº fuse box
6. ªAIR BAGº monitor coupler : Air bag harness
AIR BAG SYSTEM 10B-53
CODE 61 ± ªAIR BAGº WARNING LAMP CIRCUIT FAILURE (Page 1 of 2)
CAUTION:
When measurements are requested in this chart use specified digital multimeter with correct terminal
adapter from special tool (Connector test adapter kit).
When a check for proper connection is requested refer to ªIntermittent and Poor Connectionsº in this
section.
When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace
wire harness, connectors and terminals as an assembly.
DTC WILL SET WHEN:
The voltage at the ªAIR BAGº warning lamp circuit terminal ªA5º does not match the commanded state of the warn-
ing lamp driver for specified time.

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